Initial condition and work order
Initial condition and work order
Disassembly, defects detection and compiling parts list
Engine and engine auxiliaries repair
Transmission repair
Running gear repair
Braking system repair
Electrical equipment repairs
Bodywork repair
Interior renovation
Trim components repair
Other components repair
Assembling and final tests
1.Initial condition.
Porsche 356B T6 was delivered to RMW together with a company cars returning from the exhibition TechoClassica Essen 2011. At the moment of delivery the car was in partly disassembled condition and according to the owner engine was not able to run.
As unloaded the car was brought to the workshop for initial visual inspection. Quite a lot of parts and components were not present on the car - among those were bumpers, external lighting devices, external decorations and handles. Supplied loose parts were taken out from the car and sorted as far as possible by function groups.
Interior of the car in general was complete.
Body identification plate was present and corresponded to given chassis number.
Seems body had been accident damaged and later carelessly repaired using excessively thick layer of filler - a lot of cracks and areas with split away paint at the rear of the car.
On the RHS there were visible imprints left after some accident.
On the both sides there were present filler and paintwork cracks signalling about too thick layer applied during body repair.
Paint and filler were separated from the body also on the top part of the front wings.
Both doorsteps were repaired using riveted-on several plates of different size.
Both headlamp bowls were rusted through at the bottom.
Engine seems complete and encouraged us to make needed checks for attempt to start it. Performed investigation we got confirmation that vehicle is still equipped with 6V electrical system so after some short rustle we got it running.
Rubber parts all over the car were destroyed.
Rear panel in the engine compartment was self-made replacement insert simply put instead of damaged and cut away body edge.
VIN numbers on the body and data plate were appropriate to the car documents, but confrontation with Kardex shows, that engine has been replaced on this car - present one is from another, around one year older, car.
Front inner wings had been repaired screwing on metal mends and hiding by thick resin layer.
Front box reinforcement profiles which are used as bumper attachment points on both sides were destroyed by rust.
Front wing attachment brackets were destroyed by rust - missing some sections on LHS and missing completely on RHS.
Dismantled parts were stored by function groups till further activities.
2.Work plan and executive process
Restoration Project of Porsche 356B T6 Karmann coupe VIN212518 is scheduled for 55 working weeks and anticipates following work tasks:
|
Work tasks |
Status |
|
|
- |
Delivery of the car to RMW |
Completed |
|
a |
Disassembly of the car |
Completed |
|
b |
Detailed defect detection, |
Completed |
|
c |
Compilation of initial replaceable and missing parts list |
Completed |
|
d |
Parts and trimming parts restoration |
Completed |
|
f |
Car body cleaning and restoration |
Completed |
|
g |
Engine repair |
Completed |
|
h |
Transmission restoration |
Completed |
|
i |
Running gear repair |
Completed |
|
j |
Steering and braking system repair |
Completed |
|
k |
Fuel supply system repair |
Completed |
|
l |
Wiring and electrical system repair |
Completed |
|
m |
Car body painting and finish |
Completed |
|
n |
Car body anti-rust treatment |
Completed |
|
o |
Interior and internal trim restoration |
Completed |
|
p |
Car assembly |
Completed |
|
r |
Car operation tests |
Inprocess |
|
- |
Delivery of the car to the owner |
04.04.2013 |
3.Job content
Planned works shall be carried out according to established schedule:
|
Work task and job content |
Plan |
Execution |
|
1. Delivery of the car |
|
08.04.2011 |
|
- Transportation to the workshop |
|
08.04.2011 |
|
2. Disassembly and defects detection |
|
19.10.2011 |
|
- Original condition assessment |
|
16.04.2011 |
|
- Disassembly of the car |
|
28.04.2011 |
|
- Detailed defect detection |
|
15.10.2011 |
|
- Compilation of the necessary parts list |
|
15.10.2011 |
|
- Project cost and work order update |
|
19.10.2011 |
|
3. Engine and engine components repair |
|
09.11.2012 |
|
-Fuel system, carburettors |
|
10.08.2012 |
|
-Accelerator drive |
|
02.11.2012 |
|
-Air intake |
|
09.11.2012 |
|
-Engine electrical auxiliaries |
|
17.09.2012 |
|
-Engine mounts |
|
01.10.2012 |
|
-Cooling system |
|
01.10.2012 |
|
-Exhaust system |
|
28.08.2012 |
|
-Engine repair |
|
01.10.2012 |
|
4. Transmission repair |
|
04.09.2012 |
|
-Gearbox |
|
04.09. 2012 |
|
-Clutch |
|
30.08.2012 |
|
5. Suspension repair |
|
04.10.2012 |
|
-Front axle |
|
24.09.2012 |
|
-Rear axle |
|
06.09.2012 |
|
-Steering gear |
|
07.09.2012 |
|
-Steering linkage |
|
27.09.2012 |
|
-Wheels |
|
04.10.2012 |
|
6. Brake system repair |
|
19.10.2012 |
|
-Main braking cylinder |
|
26.09.2012 |
|
-Servo cylinders |
|
24.08.2012 |
|
-Brake actuator |
|
19.10.2012 |
|
-Parking brake, control linkage |
|
19.10.2012 |
|
-Brake drums |
|
26.09.2012 |
|
-Braking pads/drum shoes |
|
26.09.2012 |
|
7. Electrical equipment repairs |
|
25.01.2013 |
|
- Electric system |
|
17.01.2013 |
|
- Gauges |
|
17.01.2013 |
|
- Exterior lighting |
|
05.12.2012 |
|
- Interior lighting |
|
12.11.2012 |
|
- Switches |
|
25.01.2013 |
|
- Horn signal |
|
05.09.2012 |
|
- Wipers |
|
04.12.2012 |
|
-Audio equipment |
|
21.11.2012 |
|
8. Body restoration |
|
20.09.2012 |
|
- sand blasting and hand-cleaning of the body panels |
|
15.10.2011 |
|
- welding of the body |
|
14.02.2012 |
|
- painting of the body |
|
17.09.2012 |
|
- rust protection and sound insulation treatment |
|
20.09.2012 |
|
9. Interior renovation |
|
04.02.2013 |
|
- Interior trim |
|
19.11.2012 |
|
- Seats |
|
06.12.2012 |
|
- Roof |
|
09.10.2012 |
|
- Heating and ventilation |
|
15.10.2012 |
|
- Dashboard |
|
29.11.2012 |
|
- Doors |
|
04.02.2013 |
|
- Hood and trunk latch mechanisms |
|
29.10.2012 |
|
10. Trimming components repair |
|
02.02.2013 |
|
- Chrome-plated exterior trim parts |
|
21.11.2012 |
|
- Chrome-plated interior trim parts |
|
04.12.2012 |
|
- Other trim elements repair |
|
02.02.2013 |
|
11. Other components repair |
|
08.11.2012 |
|
- Windshield washer |
|
08.11.2012 |
|
12. Assembling and final tests |
|
17.01.2013 |
|
- Installation of running gear and transmission |
|
22.10.2012 |
|
- Installation of engine and auxiliaries |
|
12.12.2012 |
|
- Electrical equipment installation |
|
17.01.2013 |
|
- Body and exterior trim components mounting |
|
18.12.2012 |
|
- Interior equipment and trim mounting |
|
17.02.2013 |
|
- Final check-up and adjustments |
|
28.02.2013 |
|
13. Delivery |
30.11.2012 |
28.02.2013 |
|
- transportation from the workshop |
05.04.2013 |
04.04.2013 |